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Электронный компонент: HIP6005

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1
HIP6005
Buck Pulse-Width Modulator (PWM)
Controller and Output Voltage Monitor
The HIP6005 provides complete control and protection for a
DC-DC converter optimized for high-performance
microprocessor applications. It is designed to drive an
N-Channel MOSFET in a standard buck topology. The
HIP6005 integrates all of the control, output adjustment,
monitoring and protection functions into a single package.
The output voltage of the converter is easily adjusted and
precisely regulated. The HIP6005 includes a 5-input digital-
to-analog converter (DAC) that adjusts the output voltage
from 2.1V
DC
to 3.5V
DC
in 0.1V increments and from 1.3V
DC
to 2.1V
DC
in 0.05V steps. The precision reference and
voltage-mode regulator hold the selected output voltage to
within
1% over temperature and line voltage variations.
The HIP6005 provides simple, single feedback loop, voltage-
mode control with fast transient response. It includes a 200kHz
free-running triangle-wave oscillator that is adjustable from
below 50kHz to over 1MHz. The error amplifier features a
15MHz gain-bandwidth product and 6V/
s slew rate which
enables high converter bandwidth for fast transient
performance. The resulting PWM duty ratio ranges from 0% to
100%.
The HIP6005 monitors the output voltage with a window
comparator that tracks the DAC output and issues a Power
Good signal when the output is within
10%. The HIP6005
protects against over-current conditions by inhibiting PWM
operation. Built-in over-voltage protection triggers an
external SCR to crowbar the input supply. The HIP6005
monitors the current by using the r
DS(ON)
of the upper
MOSFET which eliminates the need for a current sensing
resistor.
AlphaTM is a trademark of Digital Equipment Corporation.
Pentium is a registered trademark of Intel Corporation.
PowerPCTM is a trademark of IBM.
Features
Drives N-Channel MOSFET
Operates from +5V or +12V Input
Simple Single-Loop Control Design
- Voltage-Mode PWM Control
Fast Transient Response
- High-Bandwidth Error Amplifier
- Full 0% to 100% Duty Ratio
Excellent Output Voltage Regulation
-
1% Over Line Voltage and Temperature
5-Bit Digital-to-Analog Output Voltage Selection
- Wide Range . . . . . . . . . . . . . . . . . . . 1.3V
DC
to 3.5V
DC
- 0.1V Binary Steps . . . . . . . . . . . . . . . 2.1V
DC
to 3.5V
DC
- 0.05V Binary Steps . . . . . . . . . . . . . . 1.3V
DC
to 2.1V
DC
Power-Good Output Voltage Monitor
Over-Voltage and Over-Current Fault Monitors
- Does Not Require Extra Current Sensing Element,
Uses MOSFETs r
DS(ON)
Small Converter Size
- Constant Frequency Operation
- 200kHz Free-Running Oscillator Programmable from
50kHz to over 1MHz
Applications
Power Supply for Pentium, Pentium Pro, PowerPCTM and
AlphaTM Microprocessors
High-Power 5V to 3.xV DC-DC Regulators
Low-Voltage Distributed Power Supplies.
Pinout
HIP6005
(SOIC)
TOP VIEW
Ordering Information
PART NUMBER
TEMP.
RANGE (
o
C)
PACKAGE
PKG.
NO.
HIP6005CB
0 to 70
20 Ld SOIC
M20.3
11
12
13
14
15
16
17
18
20
19
10
9
8
7
6
5
4
3
2
1
V
SEN
OCSET
SS
VID0
VID1
VID2
VID4
VID3
COMP
FB
R
T
V
CC
NC
NC
OVP
BOOT
UGATE
PHASE
PGOOD
GND
Data Sheet
March 2000
File Number
4276.2
CAUTION: These devices are sensitive to electrostatic discharge; follow proper IC Handling Procedures.
1-888-INTERSIL or 321-724-7143
|
Copyright
Intersil Corporation 2000
2
Typical Application
Block Diagram
+
-
+
-
+12V
+V
OUT
HIP6005
VSEN
RT
FB
COMP
SS
PGOOD
GND
MONITOR AND
PROTECTION
OSC
UGATE
OCSET
PHASE
BOOT
VCC
V
IN
= +5V OR +12V
OVP
VID0
VID1
VID2
VID3
D/A
VID4
D/A
CONVERTER
(DAC)
OSCILLATOR
SOFT-
START
REFERENCE
POWER-ON
RESET (POR)
115%
110%
90%
INHIBIT
PWM
COMPARATOR
ERROR
AMP
VCC
PGOOD
SS
PWM
OVP
RT
GND
VSEN
OCSET
VID0
VID1
VID2
VID3
FB
COMP
DACOUT
OVER-
VOLTAGE
OVER-
CURRENT
GATE
CONTROL
LOGIC
BOOT
UGATE
PHASE
200
A
10
A
4V
+
-
+
-
+
-
+
-
+
-
+
-
VID4
HIP6005
3
Absolute Maximum Ratings
Thermal Information
Supply Voltage, V
CC
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +15V
Boot Voltage, V
BOOT
- V
PHASE
. . . . . . . . . . . . . . . . . . . . . . . . +15V
Input, Output or I/O Voltage . . . . . . . . . . . . GND -0.3V to V
CC
+0.3V
ESD Classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Class 2
Operating Conditions
Supply Voltage, V
CC
. . . . . . . . . . . . . . . . . . . . . . . . . . . +12V
10%
Ambient Temperature Range . . . . . . . . . . . . . . . . . . . . . 0
o
C to 70
o
C
Junction Temperature Range . . . . . . . . . . . . . . . . . . . . 0
o
C to 125
o
C
Thermal Resistance (Typical, Note 1)
JA
(
o
C/W)
SOIC Package. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
118
Maximum Junction Temperature (Plastic Package) . . . . . . . .150
o
C
Maximum Storage Temperature Range . . . . . . . . . . -65
o
C to 150
o
C
Maximum Lead Temperature (Soldering 10s) . . . . . . . . . . . . .300
o
C
(SOIC - Lead Tips Only)
CAUTION: Stresses above those listed in "Absolute Maximum Ratings" may cause permanent damage to the device. This is a stress only rating and operation of the
device at these or any other conditions above those indicated in the operational sections of this specification is not implied.
NOTE:
1.
JA
is measured with the component mounted on a low effective thermal conductivity test board in free air. See Tech Brief 379 for details.
Electrical Specifications
Recommended Operating Conditions, Unless Otherwise Noted
PARAMETER
SYMBOL
TEST CONDITIONS
MIN
TYP
MAX
UNITS
VCC SUPPLY CURRENT
Nominal Supply
I
CC
UGATE Open
-
5
-
mA
POWER-ON RESET
Rising VCC Threshold
V
OCSET
= 4.5V
-
-
10.4
V
Falling VCC Threshold
V
OCSET
= 4.5V
8.2
-
-
V
Rising V
OCSET
Threshold
-
1.26
-
V
OSCILLATOR
Free Running Frequency
RT = Open
185
200
215
kHz
Total Variation
6k
< RT to GND < 200k
-15
-
+15
%
Ramp Amplitude
V
OSC
RT = Open
-
1.9
-
V
P-P
REFERENCE AND DAC
DACOUT Voltage Accuracy
-1.0
-
+1.0
%
ERROR AMPLIFIER
DC Gain
-
88
-
dB
Gain-Bandwidth Product
GBW
-
15
-
MHz
Slew Rate
SR
COMP = 10pF
-
6
-
V/
s
GATE DRIVER
Upper Gate Source
I
UGATE
V
BOOT
- V
PHASE
= 12V, V
UGATE
= 6V
350
500
-
mA
Upper Gate Sink
RUGATE
-
5.5
10
PROTECTION
Over-Voltage Trip (V
SEN
/DACOUT)
-
115
120
%
OCSET Current Source
I
OCSET
V
OCSET
= 4.5V
170
200
230
A
OVP Sourcing Current
I
OVP
V
SEN
= 5.5V; V
OVP
= 0V
60
-
-
mA
Soft Start Current
I
SS
-
10
-
A
POWER GOOD
Upper Threshold (VSEN / DACOUT)
VSEN Rising
106
-
111
%
Lower Threshold (VSEN / DACOUT)
VSEN Falling
89
-
94
%
Hysteresis (VSEN / DACOUT)
Upper and Lower Threshold
-
2
-
%
PGOOD Voltage Low
V
PGOOD
I
PGOOD
= -5mA
-
0.5
-
V
HIP6005
4
Functional Pin Description
VSEN (Pin 1)
This pin is connected to the converters output voltage. The
PGOOD and OVP comparator circuits use this signal to
report output voltage status and for overvoltage protection.
OCSET (Pin 2)
Connect a resistor (R
OCSET
) from this pin to the drain of the
upper MOSFET. R
OCSET
, an internal 200
A current source
(I
OCS
), and the upper MOSFET on-resistance (r
DS(ON)
) set
the converter over-current (OC) trip point according to the
following equation:
An over-current trip cycles the soft-start function.
SS (Pin 3)
Connect a capacitor from this pin to ground. This capacitor,
along with an internal 10
A current source, sets the soft-
start interval of the converter.
VID0-4 (Pins 4-8)
VID0-4 are the input pins to the 5-bit DAC. The states of
these five pins program the internal voltage reference
(DACOUT). The level of DACOUT sets the converter output
voltage. It also sets the PGOOD and OVP thresholds. Table
1 specifies DACOUT for the 32 combinations of DAC inputs.
COMP (Pin 9) and FB (Pin 10)
COMP and FB are the available external pins of the error
amplifier. The FB pin is the inverting input of the error
amplifier and the COMP pin is the error amplifier output.
These pins are used to compensate the voltage-control
feedback loop of the converter.
GND (Pin 11)
Signal ground for the IC. All voltage levels are measured with
respect to this pin.
PGOOD (Pin 12)
PGOOD is an open collector output used to indicate the
status of the converter output voltage. This pin is pulled low
when the converter output is not within
10% of the
DACOUT reference voltage.
PHASE (Pin 13)
Connect the PHASE pin to the upper MOSFET source. This
pin is used to monitor the voltage drop across the MOSFET
for over-current protection. This pin also provides the return
path for the upper gate drive.
UGATE (Pin 14)
Connect UGATE to the upper MOSFET gate. This pin
provides the gate drive for the upper MOSFET.
Typical Performance Curves
FIGURE 1. R
T
RESISTANCE vs FREQUENCY
FIGURE 2. BIAS SUPPLY CURRENT vs FREQUENCY
10
100
1000
SWITCHING FREQUENCY (kHz)
RESIST
ANCE (k
)
10
100
1000
R
T
PULLUP
TO +12V
R
T
PULLDOWN TO V
SS
100
200
300
400
500
600
700
800
900
1000
40
35
30
25
20
15
10
5
0
I
CC
(mA)
SWITCHING FREQUENCY (kHz)
C
UGATE
= 3300pF
C
UGATE
= 1000pF
C
UGATE
= 10pF
11
12
13
14
15
16
17
18
20
19
10
9
8
7
6
5
4
3
2
1
V
SEN
OCSET
SS
VID0
VID1
VID2
VID4
VID3
COMP
FB
R
T
V
CC
NC
NC
OVP
BOOT
UGATE
PHASE
PGOOD
GND
I
PEAK
I
OCS
R
OCSET
r
DS ON
(
)
--------------------------------------------
=
HIP6005
5
BOOT (Pin 15)
This pin provides bias voltage to the upper MOSFET driver.
A bootstrap circuit may be used to create a BOOT voltage
suitable to drive a standard N-Channel MOSFET.
NC (Pin 16)
No connection.
NC (Pin 17)
No connection.
VCC (Pin 18)
Provide a 12V bias supply for the chip to this pin.
OVP (Pin 19)
The OVP pin can be used to drive an external SCR in the
event of an overvoltage condition.
RT (Pin 20)
This pin provides oscillator switching frequency adjustment.
By placing a resistor (R
T
) from this pin to GND, the nominal
200kHz switching frequency is increased according to the
following equation:
Conversely, connecting a pull-up resistor (R
T
) from this pin
to V
CC
reduces the switching frequency according to the
following equation:
Functional Description
Initialization
The HIP6005 automatically initializes upon receipt of power.
Special sequencing of the input supplies is not necessary.
The Power-On Reset (POR) function continually monitors
the input supply voltages. The POR monitors the bias
voltage at the VCC pin and the input voltage (V
IN
) on the
OCSET pin. The level on OCSET is equal to V
IN
less a fixed
voltage drop (see over-current protection). The POR function
initiates soft start operation after both input supply voltages
exceed their POR thresholds. For operation with a single
+12V power source, V
IN
and V
CC
are equivalent and the
+12V power source must exceed the rising V
CC
threshold
before POR initiates operation.
Soft Start
The POR function initiates the soft start sequence. An
internal 10
A current source charges an external capacitor
(C
SS
) on the SS pin to 4V. Soft start clamps the error
amplifier output (COMP pin) and reference input (+ terminal
of error amp) to the SS pin voltage. Figure 3 shows the soft
start interval with C
SS
= 0.1
F. Initially the clamp on the error
amplifier (COMP pin) controls the converter's output voltage.
At t
1
in Figure 3, the SS voltage reaches the valley of the
oscillator's triangle wave. The oscillator's triangular
waveform is compared to the ramping error amplifier voltage.
This generates PHASE pulses of increasing width that
charge the output capacitor(s). This interval of increasing
pulse width continues to t
2
. With sufficient output voltage,
the clamp on the reference input controls the output voltage.
This is the interval between t
2
and t
3
in Figure 3. At t
3
the SS
voltage exceeds the DACOUT voltage and the output
voltage is in regulation. This method provides a rapid and
controlled output voltage rise. The PGOOD signal toggles
`high' when the output voltage (VSEN pin) is within
5% of
DACOUT. The 2% hysteresis built into the power good
comparators prevents PGOOD oscillation due to nominal
output voltage ripple.
Over-Current Protection
The over-current function protects the converter from a
shorted output by using the upper MOSFETs on-resistance,
r
DS(ON)
to monitor the current. This method enhances the
converter's efficiency and reduces cost by eliminating a
current sensing resistor.
Fs
200kHz
5
10
6
R
T
k
(
)
---------------------
+
(R
T
to GND)
Fs
200kHz
4
10
7
R
T
k
(
)
---------------------
(R
T
to 12V)
0V
0V
0V
TIME (5ms/DIV.)
SOFT-START
(1V/DIV.)
OUTPUT
(1V/DIV.)
VOLTAGE
t
2
t
3
PGOOD
(2V/DIV.)
t
1
FIGURE 3. SOFT START INTERVAL
OUTPUT INDUCT
OR
SOFT
-ST
AR
T
0A
0V
TIME (20ms/DIV.)
5A
10A
15A
2V
4V
FIGURE 4. OVER-CURRENT OPERATION
HIP6005
6
The over-current function cycles the soft-start function in a
hiccup mode to provide fault protection. A resistor (R
OCSET
)
programs the over-current trip level. An internal 200
A current
sink develops a voltage across R
OCSET
that is referenced to
V
IN
. When the voltage across the upper MOSFET (also
referenced to V
IN
) exceeds the voltage across R
OCSET
, the
over-current function initiates a soft-start sequence. The soft-
start function discharges C
SS
with a 10
A current sink and
inhibits PWM operation. The soft-start function recharges C
SS
,
and PWM operation resumes with the error amplifier clamped
to the SS voltage. Should an overload occur while recharging
C
SS
, the soft start function inhibits PWM operation while fully
charging C
SS
to 4V to complete its cycle. Figure 4 shows this
operation with an overload condition. Note that the inductor
current increases to over 15A during the C
SS
charging interval
and causes an over-current trip. The converter dissipates very
little power with this method. The measured input power for the
conditions of Figure 4 is 2.5W.
The over-current function will trip at a peak inductor current
(I
PEAK)
determined by:
where I
OCSET
is the internal OCSET current source (200
A
typical). The OC trip point varies mainly due to the
MOSFETs r
DS(ON)
variations. To avoid over-current tripping
in the normal operating load range, find the R
OCSET
resistor
from the equation above with:
1. The maximum r
DS(ON)
at the highest junction
temperature.
2. The minimum I
OCSET
from the specification table.
Determine I
PEAK
for ,
where
I is the output inductor ripple current.
For an equation for the ripple current see the section under
component guidelines titled "Output Inductor Selection."
A small ceramic capacitor should be placed in parallel with
R
OCSET
to smooth the voltage across R
OCSET
in the
presence of switching noise on the input voltage.
Output Voltage Program
The output voltage of a HIP6005 converter is programmed to
discrete levels between 1.3V
DC
and 3.5V
DC
. The voltage
identification (VID) pins program an internal voltage
reference (DACOUT) with a 5-bit digital-to-analog converter
(DAC). The level of DACOUT also sets the PGOOD and
OVP thresholds. Table 1 specifies the DACOUT voltage for
the 32 combinations of open or short connections on the VID
pins. The output voltage should not be adjusted while the
converter is delivering power. Remove input power before
changing the output voltage. Adjusting the output voltage
I
PEAK
I
OCSET
R
OCSET
r
DS ON
(
)
---------------------------------------------------
=
I
PEAK
I
OUT MAX
(
)
I
( )
2
/
+
>
TABLE 1. OUTPUT VOLTAGE PROGRAM
PIN NAME
NOMINAL
OUTPUT
VOLTAGE
DACOUT
PIN NAME
NOMINAL
OUTPUT
VOLTAGE
DACOUT
VID4
VID3
VID2
VID1
VID0
VID4
VID3
VID2
VID1
VID0
0
1
1
1
1
1.30
1
1
1
1
1
2.0
0
1
1
1
0
1.35
1
1
1
1
0
2.1
0
1
1
0
1
1.40
1
1
1
0
1
2.2
0
1
1
0
0
1.45
1
1
1
0
0
2.3
0
1
0
1
1
1.50
1
1
0
1
1
2.4
0
1
0
1
0
1.55
1
1
0
1
0
2.5
0
1
0
0
1
1.60
1
1
0
0
1
2.6
0
1
0
0
0
1.65
1
1
0
0
0
2.7
0
0
1
1
1
1.70
1
0
1
1
1
2.8
0
0
1
1
0
1.75
1
0
1
1
0
2.9
0
0
1
0
1
1.80
1
0
1
0
1
3.0
0
0
1
0
0
1.85
1
0
1
0
0
3.1
0
0
0
1
1
1.90
1
0
0
1
1
3.2
0
0
0
1
0
1.95
1
0
0
1
0
3.3
0
0
0
0
1
2.00
1
0
0
0
1
3.4
0
0
0
0
0
2.05
1
0
0
0
0
3.5
NOTE: 0 = connected to GND or V
SS
, 1 = OPEN.
HIP6005
7
during operation could toggle the PGOOD signal and
exercise the overvoltage protection.
The DAC function is a precision non-inverting summation
amplifier shown in Figure 5. The resistor values shown are
only approximations of the actual precision values used.
Grounding any combination of the VID pins increases the
DACOUT voltage. The `open' circuit voltage on the VID pins
is the band gap reference voltage, 1.26V.
Application Guidelines
Layout Considerations
As in any high frequency switching converter, layout is very
important. Switching current from one power device to another
can generate voltage transients across the impedances of the
interconnecting bond wires and circuit traces. These
interconnecting impedances should be minimized by using
wide, short printed circuit traces. The critical components
should be located as close together as possible using ground
plane construction or single point grounding.
Figure 6 shows the critical power components of the
converter. To minimize the voltage overshoot the
interconnecting wires indicated by heavy lines should be part
of ground or power plane in a printed circuit board. The
components shown in Figure 6 should be located as close
together as possible. Please note that the capacitors C
IN
and
C
O
each represent numerous physical capacitors. Locate the
HIP6005 within 3 inches of the MOSFET, Q1. The circuit
traces for the MOSFETs gate and source connections from
the HIP6005 must be sized to handle up to 1A peak current.
Figure 7 shows the circuit traces that require additional
layout consideration. Use single point and ground plane
construction for the circuits shown. Minimize any leakage
current paths on the SS PIN and locate the capacitor, C
ss
close to the SS pin because the internal current source is
only 10
A. Provide local V
CC
decoupling between VCC and
GND pins. Locate the capacitor, C
BOOT
as close as practical
to the BOOT and PHASE pins.
Feedback Compensation
Figure 8 highlights the voltage-mode control loop for a buck
converter. The output voltage (V
OUT
) is regulated to the
Reference voltage level. The error amplifier (Error Amp)
output (V
E/A
) is compared with the oscillator (OSC)
triangular wave to provide a pulse-width modulated (PWM)
wave with an amplitude of V
IN
at the PHASE node. The
PWM wave is smoothed by the output filter (L
O
and C
O
).
The modulator transfer function is the small-signal transfer
function of V
OUT
/V
E/A
. This function is dominated by a DC
Gain and the output filter (L
O
and C
O
), with a double pole
break frequency at F
LC
and a zero at F
ESR
. The DC Gain of
the modulator is simply the input voltage (V
IN
) divided by the
peak-to-peak oscillator voltage
V
OSC
.
Modulator Break Frequency Equations
1.26V
VID3
VID2
VID1
VID0
COMP
DACOUT
ERROR
AMPLIFIER
2.7k
1.7k
5.4k
10.7k
21.5k
2.9k
DAC
VID4
3.6k
12k
12k
BAND GAP
REFERENCE
+
-
FB
+
-
FIGURE 5. DAC FUNCTION SCHEMATIC
L
O
C
O
UGATE
PHASE
Q1
D2
V
IN
V
OUT
RETURN
HIP6005
C
IN
LO
AD
FIGURE 6. PRINTED CIRCUIT BOARD POWER AND
GROUND PLANES OR ISLANDS
HIP6005
SS
GND
V
CC
BOOT
D1
L
O
C
O
V
OUT
LO
AD
Q1
D2
PHASE
FIGURE 7. PRINTED CIRCUIT BOARD SMALL SIGNAL
LAYOUT GUIDELINES
+V
IN
C
BOOT
C
VCC
C
SS
+12V
F
LC
1
2
L
O
C
O
---------------------------------------
=
F
ESR
1
2
ESR
C
O
(
)
---------------------------------------------
=
HIP6005
8
The compensation network consists of the error amplifier
(internal to the HIP6005) and the impedance networks Z
IN
and Z
FB
. The goal of the compensation network is to
provide a closed loop transfer function with the highest 0dB
crossing frequency (f
0dB
) and adequate phase margin.
Phase margin is the difference between the closed loop
phase at f
0dB
and 180 degrees
.
The equations below relate
the compensation network's poles, zeros and gain to the
components (R1, R2, R3, C1, C2, and C3) in Figure 8. Use
these guidelines for locating the poles and zeros of the
compensation network:
1. Pick Gain (R2/R1) for desired converter bandwidth
2. Place 1
ST
Zero Below Filter's Double Pole (~75% F
LC
)
3. Place 2
ND
Zero at Filter's Double Pole
4. Place 1
ST
Pole at the ESR Zero
5. Place 2
ND
Pole at Half the Switching Frequency
6. Check Gain against Error Amplifier's Open-Loop Gain
7. Estimate Phase Margin - Repeat if Necessary
Compensation Break Frequency Equations
Figure 9 shows an asymptotic plot of the DC-DC converter's
gain vs. frequency. The actual Modulator Gain has a high gain
peak due to the high Q factor of the output filter and is not
shown in Figure 9. Using the above guidelines should give a
Compensation Gain similar to the curve plotted. The open
loop error amplifier gain bounds the compensation gain.
Check the compensation gain at F
P2
with the capabilities of
the error amplifier. The Closed Loop Gain is constructed on
the log-log graph of Figure 9 by adding the Modulator Gain (in
dB) to the Compensation Gain (in dB). This is equivalent to
multiplying the modulator transfer function to the
compensation transfer function and plotting the gain.
The compensation gain uses external impedance networks
Z
FB
and Z
IN
to provide a stable, high bandwidth (BW) overall
loop. A stable control loop has a gain crossing with
-20dB/decade slope and a phase margin greater than 45
degrees. Include worst case component variations when
determining phase margin.
Component Selection Guidelines
Output Capacitor Selection
An output capacitor is required to filter the output and supply
the load transient current. The filtering requirements are a
function of the switching frequency and the ripple current.
The load transient requirements are a function of the slew
rate (di/dt) and the magnitude of the transient load current.
These requirements are generally met with a mix of
capacitors and careful layout.
Modern microprocessors produce transient load rates above
1A/ns. High frequency capacitors initially supply the transient
and slow the current load rate seen by the bulk capacitors.
The bulk filter capacitor values are generally determined by
the ESR (effective series resistance) and voltage rating
requirements rather than actual capacitance requirements.
High frequency decoupling capacitors should be placed as
close to the power pins of the load as physically possible. Be
V
OUT
OSC
REFERENCE
L
O
C
O
ESR
V
IN
V
OSC
ERROR
AMP
PWM
DRIVER
(PARASITIC)
FIGURE 8. VOLTAGE-MODE BUCK CONVERTER COMPEN-
SATION DESIGN
Z
IN
Z
FB
DACOUT
R1
R3
R2
C3
C2
C1
COMP
V
OUT
FB
Z
FB
HIP6005
Z
IN
COMPARATOR
DETAILED COMPENSATION COMPONENTS
V
E/A
+
-
+
-
+
-
PHASE
F
Z2
1
2
R1
R3
+
(
)
C3
------------------------------------------------------
=
F
P1
1
2
R2
C1
C2
C1
C2
+
----------------------
-------------------------------------------------------
=
F
P2
1
2
R3
C3
----------------------------------
=
F
Z1
1
2
R2
C1
----------------------------------
=
100
80
60
40
20
0
-20
-40
-60
F
P1
F
Z2
10M
1M
100K
10K
1K
100
10
OPEN LOOP
ERROR AMP GAIN
F
Z1
F
P2
F
LC
F
ESR
COMPENSATION
GAIN (dB)
FREQUENCY (Hz)
GAIN
20LOG
(V
IN
/
V
OSC
)
MODULATOR
GAIN
FIGURE 9. ASYMPTOTIC BODE PLOT OF CONVERTER GAIN
20LOG
(R
2
/R
1
)
CLOSED LOOP
GAIN
HIP6005
9
careful not to add inductance in the circuit board wiring that
could cancel the usefulness of these low inductance
components. Consult with the manufacturer of the load on
specific decoupling requirements. For example, Intel
recommends that the high frequency decoupling for the
Pentium Pro be composed of at least forty (40) 1
F ceramic
capacitors in the 1206 surface-mount package.
Use only specialized low-ESR capacitors intended for
switching-regulator applications for the bulk capacitors. The
bulk capacitor's ESR will determine the output ripple voltage
and the initial voltage drop after a high slew-rate transient.
An aluminum electrolytic capacitor's ESR value is related to
the case size with lower ESR available in larger case sizes.
However, the equivalent series inductance (ESL) of these
capacitors increases with case size and can reduce the
usefulness of the capacitor to high slew-rate transient
loading. Unfortunately, ESL is not a specified parameter.
Work with your capacitor supplier and measure the
capacitor's impedance with frequency to select a suitable
component. In most cases, multiple electrolytic capacitors of
small case size perform better than a single large case
capacitor.
Output Inductor Selection
The output inductor is selected to meet the output voltage
ripple requirements and minimize the converter's response
time to the load transient. The inductor value determines the
converter's ripple current and the ripple voltage is a function
of the ripple current. The ripple voltage and current are
approximated by the following equations:
Increasing the value of inductance reduces the ripple current
and voltage. However, the large inductance values reduce
the converter's response time to a load transient.
One of the parameters limiting the converter's response to a
load transient is the time required to change the inductor
current. Given a sufficiently fast control loop design, the
HIP6005 will provide either 0% or 100% duty cycle in
response to a load transient. The response time is the time
required to slew the inductor current from an initial current
value to the transient current level. During this interval the
difference between the inductor current and the transient
current level must be supplied by the output capacitor.
Minimizing the response time can minimize the output
capacitance required.
The response time to a transient is different for the
application of load and the removal of load. The following
equations give the approximate response time interval for
application and removal of a transient load:
where: I
TRAN
is the transient load current step, t
RISE
is the
response time to the application of load, and t
FALL
is the
response time to the removal of load. With a +5V input
source, the worst case response time can be either at the
application or removal of load and dependent upon the
DACOUT setting. Be sure to check both of these equations
at the minimum and maximum output levels for the worst
case response time. With a +12V input, and output voltage
level equal to DACOUT, t
FALL
is the longest response time.
Input Capacitor Selection
Use a mix of input bypass capacitors to control the voltage
overshoot across the MOSFETs. Use small ceramic
capacitors for high frequency decoupling and bulk
capacitors to supply the current needed each time Q1 turns
on. Place the small ceramic capacitors physically close to
the MOSFETs and between the drain of Q1 and the anode
of Schottky diode D2 .
The important parameters for the bulk input capacitor are
the voltage rating and the RMS current rating. For reliable
operation, select the bulk capacitor with voltage and
current ratings above the maximum input voltage and
largest RMS current required by the circuit. The capacitor
voltage rating should be at least 1.25 times greater than the
maximum input voltage and a voltage rating of 1.5 times is
a conservative guideline. The RMS current rating
requirement for the input capacitor of a buck regulator is
approximately 1/2 the DC load current.
For a through hole design, several electrolytic capacitors
(Panasonic HFQ series or Nichicon PL series or Sanyo MV-
GX or equivalent) may be needed. For surface mount designs,
solid tantalum capacitors can be used, but caution must be
exercised with regard to the capacitor surge current rating.
These capacitors must be capable of handling the surge-
current at power-up. The TPS series available from AVX, and
the 593D series from Sprague are both surge current tested.
MOSFET Selection/Considerations
The HIP6005 requires an N-Channel power MOSFET. It
should be selected based upon r
DS(ON)
, gate supply
requirements, and thermal management requirements.
In high-current applications, the MOSFET power
dissipation, package selection and heatsink are the
dominant design factors. The power dissipation includes
two loss components; conduction loss and switching loss.
The conduction losses are the largest component of power
dissipation for the MOSFET. Switching losses also
contribute to the overall MOSFET power loss (see the
equations below). These equations assume linear voltage-
current transitions and are approximations. The gate-
charge losses are dissipated by the HIP6005 and do not
heat the MOSFET. However, large gate-charge increases
the switching interval, t
SW
, which increases the upper
MOSFET switching losses. Ensure that the MOSFET is
within its maximum junction temperature at high ambient
I
V
IN
V
OUT
F
S
L
--------------------------------
V
OUT
V
IN
----------------
=
V
OUT
I
ESR
=
t
RISE
L
I
TRAN
V
IN
V
OUT
--------------------------------
=
t
FALL
L
I
TRAN
V
OUT
--------------------------
=
HIP6005
10
temperature by calculating the temperature rise according
to package thermal-resistance specifications. A separate
heatsink may be necessary depending upon MOSFET
power, package type, ambient temperature and air flow.
Standard-gate MOSFETs are normally recommended for
use with the HIP6005. However, logic-level gate MOSFETs
can be used under special circumstances. The input voltage,
upper gate drive level, and the MOSFETs absolute
gate-to-source voltage rating determine whether logic-level
MOSFETs are appropriate.
Figure 10 shows the upper gate drive (BOOT pin) supplied
by a bootstrap circuit from V
CC
. The boot capacitor, C
BOOT
,
develops a floating supply voltage referenced to the PHASE
pin. This supply is refreshed each cycle to a voltage of V
CC
less the boot diode drop (V
D
) when the schottky diode, D2,
conducts. Logic-level MOSFETs can only be used if the
MOSFETs absolute gate-to-source voltage rating exceeds
the maximum voltage applied to V
CC
.
Figure 11 shows the upper gate drive supplied by a direct
connection to V
CC
. This option should only be used in
converter systems where the main input voltage is +5V
DC
or less. The peak upper gate-to-source voltage is
approximately V
CC
less the input supply. For +5V main
power and +12VDC for the bias, the gate-to-source voltage
of Q1 is 7V. A logic-level MOSFET is a good choice for Q1
under these conditions.
Schottky Selection
Rectifier D2 conducts when the upper MOSFET Q1 is off. The
diode should be a Schottky type for low power losses. The
power dissipation in the schottky rectifier is approximated by:
In addition to power dissipation, package selection and
heatsink requirements are the main design trade-offs in
choosing the schottky rectifier. Since the three factors are
interrelated, the selection process is an iterative procedure.
The maximum junction temperature of the rectifier must
remain below the manufacturer's specified value, typically
125
o
C. By using the package thermal resistance specification
and the schottky power dissipation equation (shown above),
the junction temperature of the rectifier can be estimated. Be
sure to use the available airflow and ambient temperature to
determine the junction temperature rise.
P
COND
= I
O
2
r
DS(ON)
D
Where: D is the duty cycle = V
OUT
/ V
IN
,
t
SW
is the switching interval, and
F
S
is the switching frequency.
P
SW
= 1/2 I
O
V
IN
t
SW
F
S
+12V
HIP6005
GND
UGATE
PHASE
BOOT
VCC
+5V OR +12
NOTE: V
G-S
V
CC
- V
D
.
FIGURE 10. UPPER GATE DRIVE - BOOTSTRAP OPTION
(NOTE)
C
BOOT
D
BOOT
Q1
D2
+
-
+ V
D
-
+12V
HIP6005
GND
UGATE
PHASE
BOOT
V
CC
+5V OR LESS
Q1
+
-
IGURE 11. UPPER GATE DRIVE - DIRECT V
CC
DRIVE OPTION
D2
NOTE:
V
G-S
V
CC
-5V
P
COND
= I
0
x V
f
x (1 - D)
Where: D is the duty cycle = V
OUT
/ V
IN
, and
V
f
is the Schottky forward voltage drop
HIP6005
11
HIP6005 DC-DC Converter Application Circuit
Figure 12 shows an application circuit of a DC-DC Converter
for an Intel Pentium Pro microprocessor. Detailed
information on the circuit, including a complete Bill-of-
Materials and circuit board description, can be found in
application note AN9706.
+12V
+V
O
HIP6005
VSEN
RT
FB
COMP
VID0
VID1
VID2
VID3
OVP
SS
PGOOD
D/A
GND
MONITOR
OSC
VCC
L1 - 1
H
C1
L2
C
0
0.1
F
2x 1
F
0.1
F
0.1
F
2.2nF
8.2nF
20K
1K
7
H
5x 1000
F
9x 1000
F
0.082
F
UGATE
OCSET
PHASE
BOOT
20
D1
Q1
2N6394
1.1K
1000pF
D2
F1
2K
V
IN
=
+5V
OR
+12V
1
2
3
4
5
6
7
9
10
11
12
13
14
15
19
20
18
AND
PROTECTION
+
-
+
-
Component Selection Notes;
C0 - C9 Each 1000
F 6.3WVDC, Sanyo MV-GX or Equivalent
C1 - C5 Each 330
F 25WVDC, Sanyo MV-GX or Equivalent
L2 - Core: Micrometals T60-52; Each Winding: 14 Turns of 17AWG
L1 - Core: Micrometals T50-52; Winding: 6 Turns of 18AWG
D1 - 1N4148 or Equivalent
D2 - 25A, 35V Schottky, Motorola MBR2535CTL or Equivalent
Q1 - Intersil MOSFET; RFP70N03
FIGURE 12. PENTIUM PRO DC-DC CONVERTER
VID4
8
HIP6005
12
All Intersil semiconductor products are manufactured, assembled and tested under ISO9000 quality systems certification.
Intersil semiconductor products are sold by description only. Intersil Corporation reserves the right to make changes in circuit design and/or specifications at any time with-
out notice. Accordingly, the reader is cautioned to verify that data sheets are current before placing orders. Information furnished by Intersil is believed to be accurate and
reliable. However, no responsibility is assumed by Intersil or its subsidiaries for its use; nor for any infringements of patents or other rights of third parties which may result
from its use. No license is granted by implication or otherwise under any patent or patent rights of Intersil or its subsidiaries.
For information regarding Intersil Corporation and its products, see web site www.intersil.com
Sales Office Headquarters
NORTH AMERICA
Intersil Corporation
P. O. Box 883, Mail Stop 53-204
Melbourne, FL 32902
TEL: (321) 724-7000
FAX: (321) 724-7240
EUROPE
Intersil SA
Mercure Center
100, Rue de la Fusee
1130 Brussels, Belgium
TEL: (32) 2.724.2111
FAX: (32) 2.724.22.05
ASIA
Intersil (Taiwan) Ltd.
7F-6, No. 101 Fu Hsing North Road
Taipei, Taiwan
Republic of China
TEL: (886) 2 2716 9310
FAX: (886) 2 2715 3029
HIP6005
Small Outline Plastic Packages (SOIC)
NOTES:
1. Symbols are defined in the "MO Series Symbol List" in Section 2.2 of
Publication Number 95.
2. Dimensioning and tolerancing per ANSI Y14.5M-1982.
3. Dimension "D" does not include mold flash, protrusions or gate burrs.
Mold flash, protrusion and gate burrs shall not exceed 0.15mm (0.006
inch) per side.
4. Dimension "E" does not include interlead flash or protrusions. Interlead
flash and protrusions shall not exceed 0.25mm (0.010 inch) per side.
5. The chamfer on the body is optional. If it is not present, a visual index
feature must be located within the crosshatched area.
6. "L" is the length of terminal for soldering to a substrate.
7. "N" is the number of terminal positions.
8. Terminal numbers are shown for reference only.
9. The lead width "B", as measured 0.36mm (0.014 inch) or greater
above the seating plane, shall not exceed a maximum value of
0.61mm (0.024 inch)
10. Controlling dimension: MILLIMETER. Converted inch dimensions
are not necessarily exact.
INDEX
AREA
E
D
N
1
2
3
-B-
0.25(0.010)
C A
M
B S
e
-A-
L
B
M
-C-
A1
A
SEATING PLANE
0.10(0.004)
h x 45
o
C
H
0.25(0.010)
B
M
M
M20.3
(JEDEC MS-013-AC ISSUE C)
20 LEAD WIDE BODY SMALL OUTLINE PLASTIC PACKAGE
SYMBOL
INCHES
MILLIMETERS
NOTES
MIN
MAX
MIN
MAX
A
0.0926
0.1043
2.35
2.65
-
A1
0.0040
0.0118
0.10
0.30
-
B
0.013
0.0200
0.33
0.51
9
C
0.0091
0.0125
0.23
0.32
-
D
0.4961
0.5118
12.60
13.00
3
E
0.2914
0.2992
7.40
7.60
4
e
0.050 BSC
1.27 BSC
-
H
0.394
0.419
10.00
10.65
-
h
0.010
0.029
0.25
0.75
5
L
0.016
0.050
0.40
1.27
6
N
20
20
7
0
o
8
o
0
o
8
o
-
Rev. 0 12/93